Last Resort Farm: Post Harvest Case Study (Video Series)

Silas Doyle-Burr is managing Last Resort Farm in Monkton, VT, taking over the operations from his parents on the farm he grew up at. The farm was purchased in 1987, and transitioned from dairy farming to vegetable production in 1993, and now grow 26 different crops split just about evenly retail vs. wholesale. The following link is a playlist of videos taken with Silas showcasing some of the features implemented to turn a dairy barn into a vegetable wash and pack space. 

  1. Highlight video (1min)
  2. Overview of Last Resort Farm and the decisions behind building out this space (9min)
  3. The benefits, decision, and concerns of the build (5min)
  4. The details of the coolers instrumentation and controls (6min)

Cooler Construction Options – Walls and Panels

There are many options when it comes to constructing a walk-in cooler, cold room, or warm room for on-farm storage.

The main goals for construction of any temperature and humidity controlled space are:

  • Insulate the walls to provide for efficiency temperature control against a different outside temperature (which may be an warmer inside space)
  • Seal corners and seams to prevent air and rodent infiltration
  • Protect framing and insulation with smooth, cleanable materials and vapor barrier to prevent moisture and condensation inside the walls.

The resources below should provide an overview of common cooler wall construction options. Continue reading Cooler Construction Options – Walls and Panels

Mighty Clean and Comfortable (Video Series)

Lisa MacDougall has led Mighty Food Farm through start-up, relocation from rented land to owned land, and now through the construction of a brand-new 60 ft x 90 ft wash and pack shed. She’s done this all while producing a diverse mix of organic vegetables, tree fruit and berries on fourteen acres, now, in Shaftsbury.

We’ve already posted a write-up about this case study here, but we just released videos that go along with it! In the playlist below there is an intro video, followed by a video showing the washing process in the new space (2min), the use of a Grindstone Barrel Washer on carrots and beets (2min) as well as the full-length interview (11min) with Lisa about the project. Enjoy!

 

The BarnHouse: Optimized for Modern Day Vegetable Farming at Footprint Farm

 Download the PDF Fact Sheet of this Post Harvest Case Study Here!

Taylor Hutchison and Jake Mendel own and operate Footprint Farm in Starksboro, VT. Starting their own farm in 2013, they now produce pretty much everything except storage potatoes and storage squash with 66 different kinds of vegetables grown in both fields and high-tunnels.

The new barn features everything needed for their diversified vegetable farm. In fact, it’s so efficient they live on the 2nd floor!

Continue reading The BarnHouse: Optimized for Modern Day Vegetable Farming at Footprint Farm

Footprint Farm: Post Harvest Case Study – Video Series

Looking to upgrade your wash-pack space? Check out this interview with Taylor Hutchison from Footprint Farm talking about their motivations for building a new barn (house!) and including all the features they implemented to make it food safe and efficient. Stay tuned for a written case study, and a downloadable pdf coming soon. The playlist below features a 2.5min promo, an interview explaining the features of the wash-pack space (6min), more in-depth experiences and challenges from the build process (12min) and the last video showcases washing a batch of greens through their system (2min). Enjoy the videos!

Hanging Hoses

Having water when and where you need it can make a big difference in vegetable wash station efficiency. Planning for multiple “drops” or spigots around the wash area can make it more convenient to access water where it is needed. It can be helpful to consider the routing of the supply lines to avoid condensation on people and produce.  Cold water flowing through the lines on a warm humid day can result in condensation of water that can drop from the lines.  Running the lines away from walkways and produce areas can avoid this being a problem.  Running the lines down low in wash areas can also help keep any condensation exposure at a minimum.

Also, investing in a hose hanger, hose reel or a trolley can help keep the hose off the ground, resulting in a cleaner and more safe work environment. Continue reading Hanging Hoses

Bins, Buckets, Baskets & Totes

Many diversified farms have a variety of containers to best handle individual crops.

So you’re starting to farm, or scaling up your production. You hear talk about food safety, and cleanability.  You are checking out what other farms are doing and are looking for harvest crates and storage bins.

You probably noticed lots of people use many different things. Some use 5-gallon pails, milk crates, muck buckets, some use totes found at the box stores, yet others use what seem to be specific, grey, flip top totes. Does it matter what you use? Not really, but you should have some sort of method to the madness on your farm to help minimize contamination, reduce mix-ups and wasted time. Consistency is key to organization and efficiency.

I commonly hear “Ok, I like this style of totes/bins/crates, where do I find them?” Well, hopefully, this blog post will have a few suggestions to point you in the right direction with user reviews, distributor information, and pictures of features.  Continue reading Bins, Buckets, Baskets & Totes

Mighty Clean and Comfortable – A New Wash and Pack Shed at Mighty Food Farm

 Download this Postharvest Case Study as a PDF Here!

Lisa MacDougall has led Mighty Food Farm through start-up, relocation from rented land to owned land, and now through the construction of a brand-new 60 ft x 90 ft wash and pack shed. She’s done this all while producing a diverse mix of organic vegetables, tree fruit and berries on fourteen acres, now, in Shaftsbury.

The packshed has become the central “hub” of the farm boasting new, slab on grade construction with a large overhead door on the east side for receiving from field and packing out for market, person-door for crew access on the northeast corner, and a second person-door for retail and CSA access on the northwest corner.

One of Lisa’s primary goals in her new location was “a proper P-shed”; a pack shed where she and her crew could comfortably and safely wash, store, and pack produce for delivery to her customers year-round.  Mighty Food Farm serves retail farm stand, farmers market, CSA, and wholesale customers.

Continue reading Mighty Clean and Comfortable – A New Wash and Pack Shed at Mighty Food Farm

Postharvest Resource Survey

We are seeking input regarding a research and education project with the goal of consolidating postharvest information in a single set of resources.

Our proposed project aims to consolidate existing knowledge, best practices, and new developments in postharvest equipment, infrastructure, and buildings into a web-based handbook, workshop curriculum / educational materials and recorded videos.

Click here or on the picture to take the survey! 

This survey is voluntary and anonymous. Summarized and anonymized results will be included in a grant project proposal and also on our website (go.uvm.edu/ageng). Please direct any questions to Chris Callahan, chris.callahan@uvm.edu, 802-447-7582 x256.

The survey should take an average of 3 minutes to complete.

Thanks for your help.

Construction Details for a Counter-top Forced Air Cooler

To learn more about forced air cooling visit go.uvm.edu/forcedaircooling

To download the PDF version of this plan click here!


Farms that need to cool smaller volumes of produce can also benefit from forced air cooling. Whether cooling stacked pallets, pallet bins or individual cartons, the same principals apply. A smaller pallet cooler was noted on the previous page, but this concept can be scaled down even further to fit your needs. Here is a prototype, that could fit on a countertop with-in a walk-in cooler.

Framing:

Constructed of 2×4’s on top of a horizontal base made from 1/2” plywood cut 24” deep and 44” wide. Angled reinforcements were needed to stiffen the assembly.

Plenum Panel:

Continue reading Construction Details for a Counter-top Forced Air Cooler