Lessons in Ergonomics from My Grandmother

I recently had the opportunity to record a public service announcement (PSA) for WDEV.  This is part of a series of PSA’s the UVM Extension colleagues contribute to. I decided to focus on ergonomics and shared some lessons from my grandmother and other sources. Click below to listen.

The text and additional resources are available below.

Continue reading Lessons in Ergonomics from My Grandmother

Simple Ergonomics and Lean Thinking at Chewonki Farm

I recently visited Chewonki, a school, camp, and farm in Wisscasset, ME that had a recent visit from an ergonomics consultant at their beautiful new pack shed. Some insurance companies offer these visits for free as an injury (and claim) prevention measure.

Several things that struck me:

  • They were experimenting with different heights for wash bins, harvest crate landing zones, and drying racks using combinations of cinder blocks, stacked pallets and adjustable kitchen racks. They have a constantly changing work crew of different ages and physical abilities. I thought it was a great way of settling into a new workspace and getting a feel for efficiency, flow, and positions of things before committing with permanent fixtures.
    Lessons learned:

    • bring the work to you, and
    • prototype your layout before building anything permanent.

 

  • The tool shed attached to the wash packed shed was highly organized. Again, with a dynamic, changing crew it is important that tool location be standard and searching be minimized.
    Lessons learned:

    • a place for everything, and everything in its place.

 

  • I loved the lighter grey stock tankss / waterers they were using. They allow easy checks for water change timing (vs. darker materials).
    Lessons learned:

    • consider all options when purchasing what seems like a simple, standard thing
    • passive solutions to challenges often come at little to no cost premium.

Thanks to the fine fine folks at Chewonki for hosting me and sharing some of the great work they’re doing. They also have a whale skeleton hanging in one of their main halls. That is another story.

All About Alliums – Twilight Meeting

High Meadows Farm

Onions laid out in a single layer for curing in a greenhouse.

July 12, 2018

5 – 7 PM

FREE

Event Page: https://www.facebook.com/events/1661423530613433/

Join Howard Prussack of High Meadows Farm, University of Vermont Agricultural Engineer Chris Callahan and Cornell Cooperative Extension Vegetable Specialist Crystal Stewart for a field walk discussing garlic and onion production and postharvest handling. The event will include a focus on Fusarium control practices, a hands-on demonstration of Allium Leaf Miner identification and discussion of control strategies, followed by a discussion of post-harvest handling best practices and ways to achieve these conditions at your farm.

Curing garlic in a high tunnel. The garlic is carefully stacked to allow air distribution among the heads for even curing.

High Meadows farm is a 65 Acre organic, diversified vegetable farm of rolling hills, fertile soils, surrounded by oak and maple woodlands. Situated just a short drive from the center of Putney, VT, it is Vermont’s oldest certified organic Farm. Howard Prussack and his team have been providing the community and greater New England with premium organic vegetables and potted plant plants since 1979.

UVM Extension helps individuals and communities put research-based knowledge to work. University of Vermont Extension, and U.S. Department of Agriculture, cooperating, offer education and employment to everyone without regard to race, color, national origin, gender, religion, age, disability, political beliefs, sexual orientation, and marital or familial status.

To request a disability-related accommodation to participate in this program, please contact Chris Callahan at 802-447-7582 x256 by July 5 so we may assist you.

For more information, please contact Chris Callahan, chris.callahan@uvm.edu, 802-447-7582 x256.

Produce Safety in Broccoli

Chris recently teamed up with Dr. Elizabeth Bihn of Cornell University and the Produce Safety Alliance to provide a webinar on produce safety aspects of broccoli production.  This work is part of a larger USDA SCRI project focused on Eastern Broccoli as a specialty crop with economic importance and potential in the region.

This webinar focused on the impact of the Food Safety Modernization Act and specifically the Produce Safety Rule on broccoli production in the eastern United States.

A recording of the webinar is available on YouTube and is embedded below.

The presentation slides are available here.

NOFA-NY Winter Greens Workshop – Postharvest, Wash and Pack, Produce Safety

Chris partnered with Robert Hadad (Cornell), Judd Reid (Cornell), Paul and Sandy Arnold (Pleasant Valley Farm, Argyle, NY) to deliver a workshop hosted by NOFA-NY at the Winter Conference in Saratoga Springs, NY on January 18, 2018.

Slides: Winter GreensWash/Pack Shed Efficiency & Food Safety Considerations. (PDF)

Handouts:

 

Spring Cleaning – Farm Cooler Checklist

Whether your winter storage rooms are getting bare or you are making the transition from sweet corn to potatoes, what better time to give your cooler a once over than right now? Download the Farm Cooler Checklist to help guide your walk-through.

Highlights include:

  • Cleaning, sanitizing and inspection of surfaces
  • Checking the envelope
  • Inspecting refrigeration equipment inside and out
  • Checking over a CoolBotTM
  • Checking thermostats
  • Confirming drainage
  • Reviewing and possibly upgrading lighting
  • Considering energy efficiency upgrades

Improved Ventilation for High Tunnels

I have received many inquiries about how to improve ventilation of high tunnels from growers with tunnels that have only roll-up sides. The issues they are facing tend to be either high temp, high humidity or both, leading to plant stress or disease. These situations tend to be in less than ideal sites for ventilation and/or temperature control. For example, crowded lots with trees or other significant wind breaks close to the tunnel, high southern exposure (which can be good of course), and/or simply calm sites that provide little ventilation.

Keenan Meier Shutters with flanged seal highlighted.

Roll-up sides alone tend to work for tunnels on sites with generally good air flow. Diffusion between inside and outside does happen, of course, but is slow and unlikely to achieve good ventilation along the center of the tunnel, especially with dense vegetation later in plant maturity. But, I think of a tunnel in this instance a bit like a wood stove. Without a chimney-effect natural draft, you’re really only getting ventilation from the sides and only then if there is a decent breeze. Warmer air and, therefore, humidity will tend to collect in the canopy and peak.

Passive wax cylinder louver actuator. [Photo Credit: http://www.littlegreenhouse.com/accessory/vent2.shtml]
This probably is OK in many sites for most crops. But not always. In many cases gable vents will improve ventilation by acting as outlets for warm humid air in warmer seasons and by allowing for low volume ventilation in colder weather. I recommend a simple 24″x24″ gable vent (for a 30’x96′ tunnel) on each end wall, with a thermostatic wax cylinder actuator like the ones made by J. Orbesen Teknik APS available from LittleGreenhouse.com., FarmTek, and Agricultural Solutions among others  The actuators require no electricity, are relatively inexpensive and are passively controlled by the wax cylinder based on temperature.

At the very least, when building end-walls consider framing in a rough opening to accept a 24″x24″ in the end wall so that a future install is easier. If you want to skip the expense of a louvered, wax cylinder system, you can use a manually-controlled sheet of plywood to open and close the vent. If you go with a louvered vent, seek one that has a flanged seal it closes against. Keenan Meier, and Munters-Euroemme has such flanged, louvered dampers.

Munters Euroemme fan with flanged seal being pointed out.

These have zero daylight when closed which results in a solid seal. Most others on the market that I have seen have no such closure seal.

Fans

Fans in greenhouses and high tunnels generally perform two tasks: (1) circulation / mixing / stirring and (2) ventilation.

  1. Circulation / Mixing / Stirring – Sometimes referred to as horizontal air flow or “HAF” fans, these fans are generally hung from the inside horizontal structural tubing.  They only mix the air.  The benefit of this is consistent, well distributed growing conditions.  It also ensures that your control sensors are seeing the “average” conditions of the space. Remember that HAF fans work to mix the space (circulate the air) but don’t significantly improve ventilation. HAF combined with roll up sides can do the trick, but the site is the key. There needs to be a steady cross breeze for any significant air exchange to occur.
  2. Ventilation – Ventilation, or “exhaust” fans provide air exchange between the inside and outside. This is really important in controlling temperature (cooling) or humidity (drying).  The only way to remove heat or humidity from a standard high tunnel or greenhouse is by actively removing air from the space and bringing in outside air.  Ventilation (cooling) systems are covered very well by Bartok and Aldrich (p. 70).  Basic rules of thumb for ventilation are 8 CFM/ft2 (of growing space) for summer cooling and 2 CFM/ft2 for cooler months.

References:

Bartok, J., & Aldrich, R. (1994). Greenhouse Engineering, NRAES – 33. Natural Resource, Agriculture and Engineering Service (NRAES). Retrieved from http://host31.spidergraphics.com/nra/doc/Fair%20Use%20Web%20PDFs/NRAES-33_Web.pdf

Rats (and other rodents)

Download the PDF version of this page here!

When considering storage rooms, wash and pack sheds with growers there is one topic that is sure to strike a nerve: RODENTS.

This document is intended to provide summary information about measures you can take to reduce crop losses from these pests.  It is the result of a review of current literature on the topic and feedback from the Listserv of the Vermont Vegetable and Berry Grower’s Association (VVBGA). This document includes both active measures (traps, rodenticides, FSMA compliant cats and ball pythons, etc.) and passive measures (sealing, doors, packing, hardware cloth, novel construction, accepting the loss, selling everything early). But why are these creatures so challenging?  Here’s some background1:

House Mice Can

  • Enter openings larger than 1/4 inch
  • Jump as high as 18 inches
  • Travel considerable distances crawling upside-down along wire
  • Survive and reproduce at a temperature of 24°F if adequate food and nesting material are available.

Rats Can

  • Crawl through or under any opening higher or wider than 1/2 inch
  • Climb the outside or inside of vertical pipes and conduits up to 3 inches in diameter
  • Jump from a flat surface up to 36 inches vertically and as far as 48 inches horizontally
  • Drop 50 feet without being seriously injured
  • Burrow straight down into the ground for at least 36”
  • Swim as far as 1/2mi in open water, dive through water traps in plumbing, and travel in sewer lines against a substantial water current.

As one grower put it, “To deal with rats, you’ve got to think link a rat!”

Bottom Line

Cleanliness and Sanitation – Keep food sources well contained and sealed up, reduce “harborage” (places they can hide and live including weeds around the edge of a building), minimize available standing water. In short, make it unappealing and uncomfortable for them.

Rodent Deterrent Construction – Keep them out of the building. [References 1-3 provide very detailed guidance and novel, passive and relatively inexpensive construction ideas] Some examples from the references include keeping all wood products like cardboard, roots, or lumber off the ground and away from the building. Installing proper drainage with sand, stone and proper slope away from your building helps reduce moisture which can carry other pests like beetles and termites. Think about your exterior landscaping and its ability to trap moisture against the building. Keeping grass and weeds trimmed won’t leave a place for rodents to hide and travel. Think about all possible points of entry, sills, doors, windows, roofs. Mice can sneak into small holes and cracks so do your best to seal up all possible points of entry.

Population Reduction — Bait, trap, kill.

Using snap traps, sticky pads, poisonous bait are all the most effective ways of dealing with a rodent problem [References 5-7].

Responses from the VVBGA LISTSERV 

The following are responses from Vermont growers. These are some of their challenges and solutions related to rodents on their farms.

  • I have had over 20% of my sweet potatoes damage by voles.  Usually the largest sweet potatoes are the ones half eaten.  The next year I put five “yard windmills” in the sweet potato bed, 100 ft. long, along with a half stick of gum under the black plastic by each plant – cheap gum from the discount food store.  Both were done after I removed the row covers and before the vines spread. That reduced the damage to less than 5%. Very anecdotal and empirical data but worth exploring.  Supposedly the voles do not like vibration of the windmill and eating the gum gives them a bellyache, if fatal I do not know.  Bigger windmills, four inches in diameter and larger, with metal post seem to work better.  How much gum is actually needed I do not know. A SARE  grant in your future.
  • Not the cheapest retrofit, but have had the best luck with making all walls tin or concrete, and having rat traps permanently set at every overhead door jamb, since the seal is not 100%.  Ventilate with in-wall intake and exhaust fans instead of opening doors.
  • I recently tried the tin cats and was happy. Baited them by putting small amount of oats in the trap and tilting it so the grain slid to the end where the screen was. After the mice got a few seed through the screen, they were drawn into the trap to get the remainder. Two mice in the same trap on the first night. The downside is that you have to clean out all the grain each time so it doesn’t hamper the trap mechanism. Have used Contract waxy block in bait stations for at least 4 years. Switching to a different bait because I think they are starting to get a resistance.
  • I’ve been using that old root cellar all winter for 3 years now without any rodent problems. The process of having someone cement hardware cloth over every crack and crevice was time-consuming but really seems to have worked. I think I finally got rid of the rats in my toolshed through a combination of trapping and disturbing their nesting spots. I’m curious about rodent solutions that apply to the field and high tunnel. I’ve tried to keep cats but the fishers get them.
  • I have not had a single animal in the new barn that I built with the 12” concrete knee wall. I partly contribute the success to the fact that I do not set the bins on the ground. They are filled on the trailer and go directly from the trailer to the barn. This reduces the chance that a hitchhiker will take a ride into the barn.

  • We are a very small pumpkin farm and don’t have the storage needs for food, but I use lots of snap traps and dump those little, dead vermin bodies while wearing a happy smile!
  • We have only killed rats by accidentally moving a pallet onto one. Can’t bait them. They are very intelligent.
  • “We have a great barn cat and a Jack Russell terrier for our farm.”
  • Mice – kernel of corn wedged into mousetrap trigger covered in peanut butter. Rats – same as above but do not the set the trap for several nights and remove all other food sources (in chicken hutch empty all food containers) then set the trap.  Putting a milk crate over the trap prevents chickens, cats, dogs from getting caught.  Also works with chipmunks, and occasionally with red squirrels. Voles – hard to trap, run them down and stomp.

REFERENCES

  1. Baker R., Bodman G. and Timm, R. 1994. Rodent-Proof Construction and Exclusion Methods. The Handbook: Prevention and Control of Wildlife Damage. Paper 27.  http://digitalcommons.unl.edu/cgi/viewcontent.cgi?article=1025&context=icwdmhandbook
  2. Hoddenbach, G., Johnson, J., Disalvo, C. 1997. Rodent Exclusion Techniques. A Training Guide for National Park Service Employees. National Park Service. http://www.ehs.ucsb.edu/files/docs/e
    h/ihrodentexclusion.pdf
  3. Simmons, S. 2005. Pest Prevention Construction Guidelines and Practices. CASBO Journal. http://www.cdpr.ca.gov/docs/pestmgt/pubs/casbo_article.pdf
  4. UMass Extension. 2008. Rodent Control on Farms. Fact Sheet – https://ag.umass.edu/sites/ag.umass.edu/files/fact-sheets/pdf/RodentControl08-44.pdf
  5. University of Maryland Extension. 2014. Rodent Control on Small Poultry Farms. Fact Sheet. https://extension.umd.edu/sites/default/files/_docs/publications/FS-
  6. 985%20Rodent%20control%20on%20small%20poultry%20farms.pdf
  7. Pierce, R. 1982. Bait Stations for Controlling Rats and Mice. Fact Sheet G-9444. University of Missouri Extension. http://extension.missouri.edu/p/G9444
  8. Vantassel, S. M., Hygnstrom S. E. and Ferraro, D. M. 2012. Bait Stations for Controlling Rats and Mice. Fact Sheet G1646. https://wildlife.unl.edu/pdfs/bait-stations-controlling-rats-mice.pdf.

Pumps and Pipes

A Taco 007
A Taco 007, shaken not stirred.

“Will the 007 be enough?”  is a common question in early spring as greenhouses around the region fire up and we do our best to keep seed trays and their cargo warm on the still-cool nights.  My mind instantly goes to “which movie?” And then I crash back to earth and realize this is a question about pumps and I am not Q. Continue reading Pumps and Pipes